Auto-Tool Zero Problem G3

robb

Robb
Back a few weeks ago I asked why my ATZ is not functioning. I got the usual excellent answers and I am grateful for them (Breezy).

Here's a thing, I have this natty touch-block with a spring loaded plate. Theory is that if the Z axis wants to travel on to the center of the Earth, I can intercept it with a deft E-stop. I have tested the continuity of this block many times and without fail it triggers a 'High' response in MASSO (F1). That says to me that MASSO is aware that the tool needs zeroing after a change and I expect MASSO to go into the ATZ routine: Spindle down, touch block, adjust Zero for the new tool and send the spindle up to the appropriate position.

The above is not happening. When ATZ is triggered, the spindle moves to the appropriate X/Y location of the touch-block, descends Z and touches the block (triggering MASSO) and continues on downward.

This does not appear to be a contact problem between the tool and the block. In F1, the ATZ goes from Low to High correctly. What is happening is that MASSO does not seem to recognise the contact between the tool and touch-block even though F1 ATZ goes to High. In my naivety I believe that MASSO has lost the ability to respond correctly to the physical contact and make the Zero adjustment and return the spindle upward to its correct location ready to do work.

What can I do to sort this out? I have reinstalled version 3.47, as that was the last version before I updated to v4.1, to see if that made a difference (3.47 always worked ATZ perfectly). It didn't. 3.47 now has the same problem as the more recent software updates (4 and 4.1). So, if it isn't a software problem, is it a MASSO problem?

Robb
 

breezy

Moderator
@robb

Robb,

Have you checked the settings in the ATZ screen, that the value for Z safe distance is correct for your Tool Setter?

MASSO travels at rapid rate to the safe distance then at the Tool Zero speed, at this point it also starts looking for a change on the Tool Setter input. The Safe Distance setting needs to take into account the length of the longest tool. So insert the longest tool and jog down to a reasonable point above the tool setter, note the Z MCS value and put that into the Safe Distance setting.

Regards,

Arie.
 

robb

Robb
Hi Arie,

Yes, I have set a responsible 'safe-distance' for the longest tool. The spindle descends quickly and then slows for the last inch before it gracefully touches the touch-block. I've set quite a long safe-distance for the reasons you mention.

I'm re-installing version 4.01 in a few minutes and trying again to sort out this anomaly. I may create a video for you to see what is actually happening. Of course, I can't see the F1 screen when I'm/MASSO running the ATZ but, I can run a continuity test so you can see the ATZ go from Low to High when the tool connects with the block.

Robb
 

robb

Robb
I tried to attach a .mp4 file to show you the activity but, apparently, that is no acceptable on this site so, I will upload the jpeg, here, that shows the F1 screen directly after a Home and following ATZ.

Please go to this URL to view the video that goes with the jpeg: https://www.wessexmillwork.com/files/atz.mp4

Sorry for the inconvenience.

Robb
 

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